Posts Tagged ‘Paul Adams’

Gallery: Inside a Knife Factory

Inside the Factory: How a Chef’s Knife Is Made

PopSci goes to Germany to witness the cutting edge of manufacturing

Last week, I visited Solingen, Germany's "city of blades," where knives, swords, and the like have been made for centuries. In between sipping beers and munching wursts, I paid a visit to the factory of Zwilling J.A. Henckels, at their kind invitation, to peer at the semi-roboticized lines where they produce their knives.

The raw material comes into the factory on huge spools of sheet steel, each sheet the thickness of a knife. The steel is cut into individual blanks, destined to become individual knives. About three weeks elapse between when a blank comes off the spool and when it emerges, a finished knife, at the other end.

In my breathless tour of the factory, I watched as a giant press cut and stacked the blanks, which are made of the company's secret blend of stainless "special formula steel." The blank is transported to another building, where the first of the factory's 90-odd industrial robot arms takes it in hand.

In the classic design, the knife has a thickening where the blade meets the handle (aka the bolster). This is formed first, by heating the middle of the blank, and then pressing the metal's two ends together so the molten middle bulges and widens, in a process that my contact specifies is called upset forging. Next, a drop forge shapes the bolster, before the blank is quickly cropped into the rough shape of the knife it's going to be.

After that, it proceeds through a series of cooling, supercooling, and heat-tempering steps that give it its corrosion resistance and toughness. This is one of the benefits of the special steel, I'm told -- it heats and cools in very predictable ways, allowing the factory to use more precise temperatures rather than temperature ranges.

After the tempering, any distortions or warpings that the heat has created in the blade are hammered out by a highly skilled human, who picks up and eyes each knife, one at a time, and flattens any that need flattening with precise strokes of a little hammer.

The knife passes into the hands of another series of robots, which use grinding wheels to narrow down the thickish blank into the tapered contour of a blade. Only roughly, though -- the fine grinding and sharpening, as well as putting on the handles, is left to the factory's humans, who wear puffy gray overalls and exude the confidence that comes with being extremely good at your job, and quite possibly coming from a line of knifemakers generations old. Wooden handles are glued onto the tang of the knife and then riveted in place; plastic handles are simply melted on by heating the tang and inserting it in a ready handle. The edges of the handles are smoothed by robots.

Finally the knife is cleaned and passes onward to the scrutiny of the quality assurance women. If it has no flaws -- there's a big photo-book of possible flaws -- it gets packed up and winds up in someone's kitchen.

Check out the step-by-step gallery of pictures from the knifemaking process.

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Creepiest Video Software Ever Substitutes Other People’s Faces For Your Face, In Real Time

My enduring dream of being able to watch The African Queen with Arnold Schwarzenegger in the Hepburn role just got a step closer!

Kyle MacDonald and Arturo Castro, a pair of programmer/artists, have created a real-time video face tracking and modifying application, which can overlay a famous face from a photo onto a moving face in a video, dynamically, in creepy, creepy real time. Just watch.

The software is built on open-source tools, so we're hoping to compile a copy to run here in the office and distort ourselves at least as horribly as Kyle MacDonald does here, but until then, can't stop staring at the videos.

Here's another one, inspired by A Scanner Darkly.

GRAIL Mission Is On Its Way to the Moon

As NASA promised last week, and only slightly delayed by weather, the GRAIL mission to the moon has launched. The twin probes will arrive just as 2012 dawns, and map the gravitational field and the interior characteristics of our nearest neighbor.

Read our full coverage of the mission here.

New NASA Photos Show Footprints on the Moon

In new photographs taken by the Lunar Reconnaissance Orbiter, we can see the landing sites of some lunar craft, as well as the tracks left by those who flew in them. What creatures left these prints? A semi-dormant species known as the Earth astronaut; to be precise, Alan Bean and Pete Conrad, the crew of the Apollo 12 mission in 1969.

The windless moon preserves tracks in dust pretty nicely. In addition to this Apollo 12 shot (click to see it with labels), NASA has released images of the Apollo 14 and Apollo 17 landing sites.

[NASA]

At Tissue Engineering Conference, The Future of Endangered-Meat Burgers and Other Treats

Earlier this week, we rejoiced at some promising news about the future of creating tasty meat without killing animals. Today, New Scientist is reporting from a workshop in Göteborg, Sweden, where Maastricht University meat scientist Mark Post relates his intention to grill up an in-vitro hamburger within a year.

Dr. Post has grown pork in petri dishes, giving it daily exercise to improve its texture. Now he has received an injection of money with which to expand his research into beef. One hindrance is the bloodlessness of lab-grown tissue, which gives it a less-than-appetizing pallor, but the workshop attendees seem optimistic about the practical, ethical, and environmental future of in vitro meat.

Steffan Welin of Linköping University offers the enticing reminder that lab-grown meat need not be limited to the sorts of beasts we typically eat, which have been chosen as much for their ease of cultivation as for their deliciousness. But cells in a vat don't have to graze or romp, aren't endangered, and thrive in captivity, so they can be cultured from whatever animal appeals. I think I fancy a hippo steak.

[New Scientist]]

Engineers of Laboratory-Grown Muscle Figure Out How to Make It Firm and Strong

...and tasty?

In 2009, we heard the wonderful news that scientists at Holland's Eindhoven University of Technology had successfully grown pork in a petri dish: a giant step toward the dream of eating a pork chop without slaughtering a pig for it. Unfortunately, the lab-grown meat was floppy, "soggy," and structureless, not at all what you'd like to toss on your grill and tuck into.

Now, scientists at the same university have figured out a way to get cultured muscle cells to have structure and strength. Basically, you pull the muscle tight and attach each end of the tissue to a piece of Velcro, so as it grows it maintains its tense, stretched configuration.

As a result, the muscle cells are all aligned in one direction, which is a prerequisite for them to exert muscular force. Additionally, the muscle tissue grew its own intercellular blood vessels, without any encouragement, which has been another stumbling block among people trying to grow meat in vats.

Oddly, the press release about it refers to using the muscle tissue in restorative surgery, rather than in delicious meals.

[Eindhoven University via Science Daily]


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